Six AWG is past the small-conductor column, so both metals show a full set of temperature cells, and the stranded resistance is low enough that a long 240 V run drops fewer volts than the same current on eight gauge. That comparison is two Table 8 cells in the published formula. It is not a rule that a charger, range, or feeder must be this size.
Continuous loads still face the calculator’s pre-adjustment check against the terminal column before drop is even interesting. If another guide shows a continuous example landing on this label, that row is calculator output under its stated terminals and length. Change the terminal rating to 60°C and the estimate can move. Equipment may also permit copper only.
The example current of 50 A does not equal any copper temperature cell for 6 AWG. The prefilled calculator uses 240 V, 100 ft one way, 75°C insulation, and 75°C terminals. Those are inputs, not a required circuit.
The selected NEC 240.4(D) column in this tool has no special ceiling for 6 AWG. A blank is not permission to omit overcurrent protection. Table ampacity, the terminal cap, and voltage drop still apply.
Aluminum 6 AWG is listed at 40 A (60°C), 50 A (75°C), and 55 A (90°C), against copper 55 A, 65 A, and 75 A. Stranded resistance at 75°C is 0.808 Ω/kft aluminum and 0.491 Ω/kft copper. The same label is not the same conductor. Some equipment permits copper only.
This chart’s Table 8 row for 6 AWG publishes stranded resistance only (0.491 Ω/kft copper, 0.808 Ω/kft aluminum). The calculator uses that stranded value.
Table 8 lists 7 strands and 26240 circular mils for 6 AWG. The rounded nominal area is 13.3 mm². Bare stranded diameter is 0.184 in, which excludes insulation and is not conduit fill.
| Listing | Copper | Aluminum |
|---|---|---|
| 60°C ampacity (A) | 55 | 40 |
| 75°C ampacity (A) | 65 | 50 |
| 90°C ampacity (A) | 75 | 55 |
| Stranded Ω/kft | 0.491 | 0.808 |
| Solid Ω/kft | — | — |
| Selected 240.4(D) ceiling (A) | — | — |
| Circular mils | 26240 | |
| Rounded mm² | 13.3 | |
| Strands | 7 | |
| Bare diameter (in) | 0.184 | |
For 6 AWG itself, not for whatever size the calculator recommends, Table 8 stranded copper resistance of 0.491 Ω/kft at 75°C gives 4.91 V (2.05% of 240 V) using 2 × I × R × L / 1,000. Reactance is omitted. Displayed volts are rounded to two decimals. The same inputs with stranded aluminum resistance 0.808 Ω/kft give 8.08 V (3.37%). If that percentage is outside the prefilled drop limit, the calculator will name a different size. That is the voltage-drop check, not a second ampacity table.
From 8 AWG to 6 AWG, the 75°C copper listing goes from 50 A to 65 A. Stranded copper resistance at 75°C goes from 0.778 Ω/kft to 0.491 Ω/kft.
From 6 AWG to 4 AWG, the 75°C copper listing goes from 65 A to 85 A. Stranded copper resistance at 75°C goes from 0.491 Ω/kft to 0.308 Ω/kft.
Planning estimate only. Consult local code and a qualified electrician before buying wire or energizing a circuit. Presets are hypothetical loads; this tool does not design motor, PV, battery, appliance, or EV installations.
Sources for these cells: existing Table 310.16 numerical cells in NFPA’s public development record, pp. 142–143 (proposed changes are not treated as adopted code) and NFPA 70 (2017), Chapter 9 Table 8, printed p. 689, in a third-party-hosted copy. The same publication supplies 110.14 (terminals and aluminum), 210.19/215.2 (continuous loads), 240.4(D) (small conductors), 250.24/250.32 (grounding), and 625.41/625.42 (EV loads). Schneider Electric’s voltage-drop formulas support the arithmetic; Table 8 AC results here omit reactance and assume unity power factor. Resistance and geometry are construction- and temperature-specific. Adopted editions and local amendments can differ.
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